From tooling to finished production
Ultrasonic welding, assembly and packing.
Five assembly lines combining ultrasonic welding with manual assembly, plus aluminium fabrication, final QC and retail-ready packing. Parts leave the platform finished, and DAPY Industries coordinates delivery.
Capability
Assembly services
The last operations decide what the customer actually receives. Running them on the same platform as molding means a defect is caught against the part that produced it, not weeks later at a different company.
Ultrasonic welding
Sealed assemblies without adhesives or fasteners.
Manual assembly lines
Five lines for multi-part and mixed-material builds.
Aluminum fabrication
Metal components fabricated alongside molded parts.
Packaging & QC
Inspection, packing and retail-ready presentation.
Joining
Sealed assemblies without adhesives or fasteners
Ultrasonic welding fuses thermoplastic parts directly. For sealed housings it removes the adhesive cure step, the screw bosses and the fasteners themselves — removing cost, assembly time and a common field-failure mode at once.
- Ultrasonic welding for sealed thermoplastic joints
- Five lines for multi-part and mixed-material builds
- Manual assembly where sequence variety defeats automation
- Aluminium fabrication alongside molded components
- Final inspection and quality control
- Retail-ready packing and presentation
FAQ
Assembly questions
What is ultrasonic welding used for?
High-frequency vibration melts the interface between two thermoplastic parts so they fuse. It seals an assembly without adhesives, screws or clips — fewer components, no cure time, no adhesive to fail in service, and a joint made in under a second.
Can parts made elsewhere be assembled?
Assembly, finishing and packing can be quoted as standalone operations as well as part of a full molding program. Tell us what arrives and what has to leave, and we will scope it.
Are metal components handled too?
Yes. Aluminium fabrication runs alongside the molded parts, so mixed-material assemblies do not need a separate metal supplier and a separate inbound quality check.
Can parts ship retail-ready?
Yes. Final QC, packing and retail-ready presentation are the last stage of the process, and DAPY Industries coordinates logistics and delivery from there.
How many assembly lines are there?
Five, combining ultrasonic welding with manual assembly. Manual lines matter for multi-part and mixed-material builds where the sequence is too varied to automate economically at the volumes involved.
Send us a part. We’ll come back with a route to production.
Share a drawing, STEP file or reference photo with the six points of the feasibility brief. We’ll respond with feasibility, tooling approach and an indicative lead time.